high overload capacity
integrated support bearings
< 1 arcmin gear play
high torsional stiffness
compact design, saves space
lower costs by reducing the amount of components required
high levels of reliability and uptime
precise individual components ensure high efficiency
prolonged service life through minimum wear
FEATURES AND BENEFITS
Ever-Power develops and manufactures cycloidal equipment boxes to round off the product portfolio. In drive technology, especially in the field of device machinery, automation and robotics, these small designed, high transmission precision gear boxes are used especially to meet the best demands for stiffness, functionality and efficiency. In addition to the constantly extended regular range, these cycloidal precision gear boxes could be adapted to consumer requirements upon request.
Capable of handling larger “shock” loads (>500%) of rating compared to worm, helical, etc.
High reduction ratios and torque density in a compact dimensional footprint
Exceptional “built-in” overhung load carrying capability
High efficiency (>95%) per reduction stage
Minimal reflected inertia to motor for longer service life
Just ridiculously rugged since all get-out
The overall Ever-Power design proves to be extremely durable, and it needs minimal maintenance following installation. The Ever-Power is the most reliable reducer in the industrial marketplace, and it is a perfect fit for applications in heavy industry such as for example oil & gas, primary and secondary metal processing, industrial food production, metal trimming and forming machinery, wastewater treatment, extrusion equipment, among others.
Cycloidal advantages over other styles of gearing;
Inline Cycloidal Gearboxes
circulute-gearboxes EP 3000 Series variants, Ever-Power product family
The Ever-Power 3000 and our related products that utilize cycloidal gearing technology deliver the many robust solution in the most compact footprint. The main power train is comprised of an eccentric roller bearing that drives a wheel around a set of inner pins, keeping the reduction high and the rotational inertia low. The wheel incorporates a curved tooth profile instead of the more traditional involute tooth profile, which eliminates shear forces at any stage of contact. This style introduces compression forces, instead of those shear forces that would can be found with an involute gear mesh. That provides numerous efficiency benefits such as high shock load capacity (>500% of ranking), minimal friction and use, lower mechanical service elements, among numerous others. The cycloidal style also has a sizable output shaft bearing period, which provides exceptional overhung load features without requiring any extra expensive components.
A cycloidal drive has some similarities to both planetary gearing and strain-wave gears. In the image demonstrated, the green shaft is the input and its rotation causes an eccentric motion in the yellow cycloidal disk. The cycloidal disk can be targeted at a stationary outer band, represented in the computer animation by the outer band of grey segments. Its motion is used in the purple result shaft via rollers or pins that interface to the holes in the disk. Like planetary gearing, the output shaft rotates in the opposite direction to the insight shaft. Because the person parts are well-appropriate to 3D printing, this opens the entranceway to easily prototyping custom styles and gearing ratios.
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